Hussain Masood  Shah - Mechatronics Engineer | Industrial Automation, Maintenance and Reliability

Hussain Masood Shah

Mechatronics Engineer | Industrial Automation, Maintenance and Reliability

I am a Melbourne-based mechatronics engineer and industrial maintenance professional experienced in automation, robotics, injection moulding systems, packaging equipment and field service. He combines hands-on fault diagnosis with PLC, SCADA, CAD and programming knowledge to improve machine reliability, streamline production and support safer, more efficient manufacturing operations.
Melbourne, Australia

About Me

Hussain Masood Shah is an engineering professional whose career has progressed from laboratory-based product development to field service, transport technology, warehouse automation and high-volume manufacturing. Based in Melbourne, he currently contributes to the dependable operation of injection moulding machinery and robotic systems at United Plastics Australasia. His work includes coordinating planned maintenance, responding to breakdowns, restoring defective components, documenting interventions and assisting production teams with optimisation activities.

Before entering plastics manufacturing, Hussain worked within KNAPP’s automated logistics environment, supporting conveyors, lifts, pick stations, packaging assets and storage-and-retrieval equipment. Earlier field assignments with Molenaar Australia involved installing and servicing industrial coding solutions, integrating peripherals and networking equipment with production lines. At VIX, he maintained Myki gates and card-vending machines across Melbourne’s rail network, combining on-site repairs with stakeholder support. His graduate engineering experience at Invetech introduced him to medical test systems, robotic experimentation, prototype development and controlled laboratory procedures.

Across these roles, Hussain has learned to move between mechanical, electrical and software-related challenges. He is equally comfortable working independently, collaborating with specialist teams or guiding operators. His professional direction centres on practical engineering: improving availability, reducing avoidable losses and translating technical knowledge into dependable systems that serve people and industry effectively.

Technical Expertise

• Industrial machinery maintenance and breakdown diagnosis
• Injection moulding machines and connected robotic equipment
• Automated conveyors, pallet lifters, storage systems and packaging machinery
• PLC ladder-logic programming and HMI/SCADA navigation
• Proximity sensors, photocells, shaft encoders and camera verification systems
• Industrial coding, printing and production-line integration
• CAD modelling, mechanical prototyping and 3D printing
• Python and LUA programming
• Electrical, pneumatic and water-line repairs
• Preventive maintenance planning and CMMS documentation

Professional Development and Licences

• Engineering Professional Year Program
• PLC Fundamentals and Applied Logic
• HMI/SCADA design and simulation
• MITx Introduction to Computer Science and Programming
• Construction Induction White Card
• Forklift Licence
• Work Safely at Heights certification
• Restricted Electrical Licence: Class 2 Motors

Career Achievements

1. Helped KNAPP Australia complete a production run of approximately one million orders without downtime
2. Repaired a fibre laser at Pfizer despite having no prior training on the equipment
3. Received team recognition for commissioning Myki devices for Melbourne’s Level Crossing Removal Project
4. Designed and packaged engineering prototypes for client use at Invetech
5. Consistently completed end-of-line testing of medical devices while meeting daily targets
6. Received a commendation from the Director of Operations at Pharmatec

Education

• Bachelor of Engineering (Honours) in Mechatronics Engineering, Monash University, Australia
• International Diploma in Electrical and Electronic Engineering, NCUK, Pakistan
• Graduated from the international diploma with an overall distinction of 81%
• Earned distinctions in systems engineering, thermofluids, power systems, artificial perception, biomedical sensing and medical instrumentation
• Completed a distinction-level final-year project involving the design and installation of a safety system for a self-driving vehicle

Industry Exposure

Plastics manufacturing
Automated warehousing and logistics
Industrial printing and packaging
Public-transport technology
Medical-device development
Pharmaceutical manufacturing
Retail and customer service

Let's Connect

Open to consulting, training, and collaborative opportunities.

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Frequently Asked Questions

Who is Hussain Masood Shah?+

Hussain Masood Shah is a mechatronics engineer and industrial maintenance professional who specializes in automation, robotics, and manufacturing systems.

What is Hussain Masood Shah known for?+

He is known for combining hands-on fault diagnosis with technical expertise in PLC, SCADA, CAD, and programming to improve machine reliability and streamline production operations.

What is Hussain Masood Shah's current role?+

His current professional focus is as a Mechatronics Engineer working in industrial automation, maintenance, and reliability.

What are Hussain Masood Shah's main areas of expertise?+

His main areas of expertise include automation, robotics, injection moulding systems, packaging equipment, field service, PLC and SCADA programming, CAD design, and supporting manufacturing operations for safer and more efficient production.

Where is Hussain Masood Shah based?+

Hussain Masood Shah is based in Melbourne.